1. under the hermetically closed ,pressure and temperature controllable conditions ,the rubber/plastic and other accessory ingredients can be successfully kneaded or plasticated with the characteristics of high production efficiency ,homodispersion of materials ,good quality , no contamination to environment ,convenience for the process of material change , color change and cleaning.
2. the mixing chamber , rotor and float weight and other parts are all adapting jacked structure for the availability of flowing into media including steam ,conduction oil and water for heating and cooling so as to suit the various requirements for the process of rubber mixing or plastic plasticating and to ensure the processed quality of materials good and stable.
3. The spiral angle and the working length of the wing of rotors are designed intelligently and reasonably and they can make the materials obtaining an optimal kneading effect . the wings ridges and the end surfaces of rotors are bead welded with the abrasion resistant sintered carbide and the faying surfaces of mixing chamber ,rotor and pressing weight directly touching with the materials all are polished ,ground and plated with hard chromium and consequently the surfaces are smooth and bright as well as corrosion.
4. the material can be discharged from rear door (or the side )of the machine frame and turn forward the mixing chamber in 140 angle for discharging the materials and in doing so , it will be either convenient for the linkage of the first and second working procedure of the production flow or for the convenience of the observation and cleaning of the mixing chamber and rotor.
5. At the joint between the top of mixing chamber and the cantilevered arm of the frame adopt am-shaped plate groove labyrinth type sealing and therefore the sealing dust prevention effect is very good . the end surface of rotor is sealed by end contact sealing with external pressure type non-lubrication sealing and it is abrasion resistant and durable.
6. the turning mechanism adopts the enveloping worm pair (TOP) and it produces a high driving coefficient of performance and high bearing strength and , in addition the discharging of materials with no shutdown can be carried out successfully so that it avoids the frequent starting up of the motor and consequently it prolongs the service life of it to a large extent.
7. The electrical -control system adopts PLC device and its has perfect and reliable automatically -controlled monitoring and alarming function as well as the necessary interlocking protective function.
Item | X(S)N-25 | X(S)N-35 | X(S)N-55 | X(S)N-75 | X(S)N-95 |
Total volume of mixing chamber(L) | 50 | 75 | 125 | 180 | 230 |
Working volume of mixing chamber(L) | 25 | 35 | 55 | 75 | 95 |
Driving motor power( KW) | 37 | 55 | 75 | 110 | 132 |
Tilting angel( 。) | 140 | 140 | 140 | 140 | 140 |
Rotor rotation speed (front/rear)( r/min) | 32/25 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 |
Compressed air pressure( Mpa) | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 |
Consumption of compressed air( m3/hour) | ≧0.7 | ≧0.8 | ≧0.9 | ≧1 | ≧1.2 |
Cooling water working pressure (rubber mixing )( Mpa） | 0.3-0.4 | 0.4-0.5 | 0.4-0.5 | 0.5-0.6 | 0.5-0.6 |
Cooling water consumption( m3/hour) | 6-10 | 8-12 | 10-15 | 12-18 | 14-20 |
Heating steam pressure (plastic mixing )( Mpa) | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 |
Overall dimension (L*W*H)(mm) | 2750*1520*2550 | 3200*1900*2950 | 3280*1930*3070 | 3330*2350*3340 | 3630*2800*3400 |
Gross weight(kg) | 4500 | 6500 | 7500 | 10300 | 12500 |
1. under the hermetically closed ,pressure and temperature controllable conditions ,the rubber/plastic and other accessory ingredients can be successfully kneaded or plasticated with the characteristics of high production efficiency ,homodispersion of materials ,good quality , no contamination to environment ,convenience for the process of material change , color change and cleaning.
2. the mixing chamber , rotor and float weight and other parts are all adapting jacked structure for the availability of flowing into media including steam ,conduction oil and water for heating and cooling so as to suit the various requirements for the process of rubber mixing or plastic plasticating and to ensure the processed quality of materials good and stable.
3. The spiral angle and the working length of the wing of rotors are designed intelligently and reasonably and they can make the materials obtaining an optimal kneading effect . the wings ridges and the end surfaces of rotors are bead welded with the abrasion resistant sintered carbide and the faying surfaces of mixing chamber ,rotor and pressing weight directly touching with the materials all are polished ,ground and plated with hard chromium and consequently the surfaces are smooth and bright as well as corrosion.
4. the material can be discharged from rear door (or the side )of the machine frame and turn forward the mixing chamber in 140 angle for discharging the materials and in doing so , it will be either convenient for the linkage of the first and second working procedure of the production flow or for the convenience of the observation and cleaning of the mixing chamber and rotor.
5. At the joint between the top of mixing chamber and the cantilevered arm of the frame adopt am-shaped plate groove labyrinth type sealing and therefore the sealing dust prevention effect is very good . the end surface of rotor is sealed by end contact sealing with external pressure type non-lubrication sealing and it is abrasion resistant and durable.
6. the turning mechanism adopts the enveloping worm pair (TOP) and it produces a high driving coefficient of performance and high bearing strength and , in addition the discharging of materials with no shutdown can be carried out successfully so that it avoids the frequent starting up of the motor and consequently it prolongs the service life of it to a large extent.
7. The electrical -control system adopts PLC device and its has perfect and reliable automatically -controlled monitoring and alarming function as well as the necessary interlocking protective function.
Item | X(S)N-25 | X(S)N-35 | X(S)N-55 | X(S)N-75 | X(S)N-95 |
Total volume of mixing chamber(L) | 50 | 75 | 125 | 180 | 230 |
Working volume of mixing chamber(L) | 25 | 35 | 55 | 75 | 95 |
Driving motor power( KW) | 37 | 55 | 75 | 110 | 132 |
Tilting angel( 。) | 140 | 140 | 140 | 140 | 140 |
Rotor rotation speed (front/rear)( r/min) | 32/25 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 |
Compressed air pressure( Mpa) | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 |
Consumption of compressed air( m3/hour) | ≧0.7 | ≧0.8 | ≧0.9 | ≧1 | ≧1.2 |
Cooling water working pressure (rubber mixing )( Mpa） | 0.3-0.4 | 0.4-0.5 | 0.4-0.5 | 0.5-0.6 | 0.5-0.6 |
Cooling water consumption( m3/hour) | 6-10 | 8-12 | 10-15 | 12-18 | 14-20 |
Heating steam pressure (plastic mixing )( Mpa) | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 |
Overall dimension (L*W*H)(mm) | 2750*1520*2550 | 3200*1900*2950 | 3280*1930*3070 | 3330*2350*3340 | 3630*2800*3400 |
Gross weight(kg) | 4500 | 6500 | 7500 | 10300 | 12500 |
Model